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Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

《机械工程前沿（英文）》 2021年 第16卷 第2期   页码 221-248 doi: 10.1007/s11465-020-0627-x

摘要： Mechanical manufacturing industry consumes substantial energy with low energy efficiency. Increasing pressures from energy price and environmental directive force mechanical manufacturing industries to implement energy efficient technologies for reducing energy consumption and improving energy efficiency of their machining processes. In a practical machining process, cutting parameters are vital variables set by manufacturers in accordance with machining requirements of workpiece and machining condition. Proper selection of cutting parameters with energy consideration can effectively reduce energy consumption and improve energy efficiency of the machining process. Over the past 10 years, many researchers have been engaged in energy efficient cutting parameter optimization, and a large amount of literature have been published. This paper conducts a comprehensive literature review of current studies on energy efficient cutting parameter optimization to fully understand the recent advances in this research area. The energy consumption characteristics of machining process are analyzed by decomposing total energy consumption into electrical energy consumption of machine tool and embodied energy of cutting tool and cutting fluid. Current studies on energy efficient cutting parameter optimization by using experimental design method and energy models are reviewed in a comprehensive manner. Combined with the current status, future research directions of energy efficient cutting parameter optimization are presented.

关键词： energy efficiency     cutting parameter     optimization     machining process    

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Coupling evaluation for material removal and thermal control on precision milling machine tools

《机械工程前沿（英文）》 2022年 第17卷 第1期   页码 12-12 doi: 10.1007/s11465-021-0668-9

摘要： Machine tools are one of the most representative machining systems in manufacturing. The energy consumption of machine tools has been a research hotspot and frontier for green low-carbon manufacturing. However, previous research merely regarded the material removal (MR) energy as useful energy consumption and ignored the useful energy consumed by thermal control (TC) for maintaining internal thermal stability and machining accuracy. In pursuit of energy-efficient, high-precision machining, more attention should be paid to the energy consumption of TC and the coupling relationship between MR and TC. Hence, the cutting energy efficiency model considering the coupling relationship is established based on the law of conservation of energy. An index of energy consumption ratio of TC is proposed to characterize its effect on total energy usage. Furthermore, the heat characteristics are analyzed, which can be adopted to represent machining accuracy. Experimental study indicates that TC is the main energy-consuming process of the precision milling machine tool, which overwhelms the energy consumption of MR. The forced cooling mode of TC results in a 7% reduction in cutting energy efficiency. Regression analysis shows that heat dissipation positively contributes 54.1% to machining accuracy, whereas heat generation negatively contributes 45.9%. This paper reveals the coupling effect of MR and TC on energy efficiency and machining accuracy. It can provide a foundation for energy-efficient, high-precision machining of machine tools.

关键词： machine tools     cutting energy efficiency     thermal stability     machining accuracy     coupling evaluation    

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Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

《机械工程前沿（英文）》 2021年 第16卷 第1期   页码 97-110 doi: 10.1007/s11465-020-0600-8

摘要： Cutting quality and efficiency have always been important indicators of glass laser cutting. Laser scanning modes have two kinds, namely, the spiral and concentric circle scanning modes. These modes can achieve high-performance hole cutting of thick solar float glass using a 532-nm nanosecond laser. The mechanism of the glass laser cutting under these two different scanning modes has been described. Several experiments are conducted to explore the effect of machining parameters on cutting efficiency and quality under these two scanning modes. Results indicate that compared with the spiral scanning mode, the minimum area of edge chipping (218340 µm ) and the minimum Ra (3.01 µm) in the concentric circle scanning mode are reduced by 9.4% and 16.4% respectively. Moreover, the best cutting efficiency scanning mode is 14.2% faster than that in the spiral scanning mode. The best parameter combination for the concentric circle scanning mode is as follows: Scanning speed: 2200 mm/s, number of inner circles: 6, and circle spacing: 0.05 mm. This parameter combination reduces the chipping area and sidewall surface roughness by 8.8% and 9.6% respectively at the same cutting efficiency compared with the best spiral processing parameters. The range of glass processing that can be achieved in the concentric circle scanning mode is wider than that in the spiral counterpart. The analyses of surface topography, white spots, microstructures, and sidewall surface element composition are also performed. The study concluded that the concentric circle scanning mode shows evident advantages in the performance of solar float glass hole cutting.

关键词： laser cutting     solar float glass     scanning mode     surface quality     cutting efficiency    

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Energy neutrality potential of wastewater treatment plants: A novel evaluation framework integratingenergy efficiency and recovery

《环境科学与工程前沿（英文）》 2022年 第16卷 第9期 doi: 10.1007/s11783-022-1549-0

摘要：

• Framework of indicators was established based on energy efficiency and recovery.

关键词： Wastewater treatment plants     Energy neutrality potential     Energy efficiency     Energy recovery     Evaluation framework    

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Field and laboratory experimental studies on hard-rock tunnel excavation based on disc cutter coupled with high-pressure waterjet

《结构与土木工程前沿（英文）》   页码 1370-1386 doi: 10.1007/s11709-023-0947-0

摘要： The tunnel boring machine (TBM) is typically used in hard-rock tunnel excavation. Owing to the unsatisfactory adaptability of TBM to the surrounding rock, when crossing high-strength and high-wear strata, the TBM can easily cause defects, such as abnormal wear on cutters and overload damage to bearings, thus affecting the construction efficiency and cost. Therefore, high-pressure waterjet technology should be applied to assist in rock breaking for efficient TBM tunneling. In this study, the effects of water pressure, nozzle diameter, and nozzle speed on cutting are investigated via laboratory experiments of cutting hard rock using high-pressure waterjets. The penetration performance of the TBM under different water pressures is investigated via a field industrial penetration test. The results show that high-pressure waterjets are highly efficient for rock breaking and are suitable for industrial applications, as they can accommodate the advancing speed of the TBM and achieve high-efficiency rock breaking. However, during the operation of high-pressure waterjets, the ambient temperature and waterjet temperature in the tunnel increase significantly, which weakens the cooling effect of the cutterhead and decreases the construction efficiency of the TBM. Therefore, temperature control and cooling measures for high-pressure waterjets during their long-term operation must be identified. This study provides a useful reference for the design and construction of high-pressure water-jet-assisted cutterheads for breaking road headers.

关键词： tunnel boring machine     hard-rock cutting     free face     disc cutter     rock-cutting efficiency    

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Regional characteristics of industrial energy efficiency in China: application of stochastic frontier

Tao HUANG,Akio ONISHI,Feng SHI,Masafumi MORISUGI,Mjo Lwin CHERRY

《环境科学与工程前沿（英文）》 2015年 第9卷 第3期   页码 506-521 doi: 10.1007/s11783-014-0656-y

摘要： This paper analyzed regional industrial energy efficiency in China with Total-Factor Energy Efficiency (TFEE). The East region has the best energy efficiency and the Central and the West regions stand as the second and the third respectively. However, it is found that industrial energy efficiency of all regions increased from 1998 to 2006. This result is consistent with level of economic development of every region. The industries of all provinces in China are not yet at the frontier efficiency position, therefore, to the frontier as target, their technology levels and production processes should be adjusted accordingly. Compared with the conventional energy efficiency, the inverse of energy intensity, which is defined as the ratio of actual output to energy input, is regarded as Single-Factor Energy Efficiency (SFEE) index. Although TFEE ranks are not changed for each region, they are different for each province. The comparative result also shows that the substitution among inputs (labor, capital stock, and energy) to produce the output is significant. The SFEE scores could be over-estimated if energy is taken as the single input in the production. Finally, we identified determining factors affecting industrial energy efficiency using Tobit model. The results indicate that an increase of per capita Gross Domestic Product (GDP), the percentage of output value of industry invested by Hong Kong, Macao, Taiwan and abroad, energy price and investment of scientific and technological activities for industry could be possible contributors and drivers to the industrial energy efficiency. However, increasing of heavy industry will lead to worse industrial energy efficiency.

关键词： industrial energy efficiency     stochastic frontier analysis     total-factor energy efficiency     single factor energy efficiency    

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A Comprehensive Evaluation of Policy Effectiveness for Energy Efficiency in Existing Buildings

Xing Wei,Han-ding Guo

《工程管理前沿（英文）》 2014年 第1卷 第4期   页码 341-347 doi: 10.15302/J-FEM-2014060

摘要： The healthy and stable development of energy efficiencies in existing buildings cannot be separated from effective policy operation, and evaluating policy effectiveness contributes to scientifically-sound government decision-making. This paper creates an evaluation index system and a grey comprehensive evaluation model for policy effectiveness for energy efficiency in existing buildings using three dimensions: 1) the effect of the policy itself; 2) the administrative effect of the policy; and 3) policy implementation effects. It chooses the government’s subsidy policy and preferential tax policy at market cultivation stage for its empirical comparative evaluation. The evaluation indicates that the former is more effective. Finally, it puts forward policy development suggestions from the perspective of: 1) clarifying incentive object; 2) broadening incentive scope; 3) increasing incentive intensity; and 4) innovating incentive mode.

关键词： grey comprehensive evaluation     existing buildings     energy efficiency     policies effectiveness    

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Achieving energy efficiency in government buildings through mandatory policy and program enforcement

Patrick X.W. ZOU, Morshed ALAM, Van Manh PHUNG, Dipika WAGLE, Rodney STEWART, Edoardo BERTONE, Oz SAHIN, Chris BUNTINE

《工程管理前沿（英文）》 2017年 第4卷 第1期   页码 92-103 doi: 10.15302/J-FEM-2017101

摘要： Government buildings are responsible for a significant proportion of energy consumption worldwide, for example, in Australia, up to 41.5 PJ energy was consumed by government buildings in 2011–2012. While the newly constructed buildings may be energy efficient, the existing buildings, which account for more than 85% of the total building stock, were built prior to the time when energy rating systems was put in practice and are consequently energy inefficient to a large degree. Reducing the energy consumption in existing government buildings is essential, as it will not only reduce the costs and environmental impacts, but also show governments’ strong commitment towards the reduction of greenhouse gas emission. Furthermore, successful building energy retrofit projects are the showcases to the general public, encouraging other sectors (e.g. commercial) to conduct building retrofits for energy savings. Recognising these benefits, several state governments in Australia have introduced building energy efficiency policies and programs. This paper reviewed the energy efficiency policies/programs in five States in Australia: Victoria, New South Wales, South Australia, Western Australia, and Queensland in terms of respective policies and targets, implementation methods and current progress. The lessons learned from these programs were also discussed. This research revealed that the key factors for a successful government building energy retrofitting program are 1) having a properly enforced energy efficiency mandate with clear energy saving targets, 2) establishing an expert facilitation team and 3) implementing suitable financing and procurement methods.

关键词： building energy retrofit     policy     energy efficiency     energy performance contract     energy auditing    

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Quantification of energy related industrial eco-efficiency of China

Jiansu MAO, Yanchun DU, Linyu XU, Yong ZENG

《环境科学与工程前沿（英文）》 2011年 第5卷 第4期   页码 585-596 doi: 10.1007/s11783-010-0289-8

摘要： Improving eco-efficiency is propitious for saving resources and reducing emissions, and has become a popular route to sustainable development. We define two energy-related eco-efficiencies: energy efficiency (ENE) and greenhouse gas (GHG) emission-related eco-efficiency (GEE) using energy consumption and the associated GHG emissions as the environmental impacts. Using statistical data, we analyze China’s energy consumption and GHG emissions by industrial subsystem and sector, and estimate the ENE and GEE values for China in 2007 as 4.871×10 ?US$/PJ and 4.26×10 US$/TgCO eq, respectively. Industry is the primary contributing subsystem of China’s economy, contributing 45.2% to the total economic production, using 79.6% of the energy consumed, and generating 91.4% of the total GHG emissions. We distinguish the individual contributions of the 39 industrial sectors to the national economy, overall energy consumption, and GHG emissions, and estimate their energy-related eco-efficiencies. The results show that although ferrous metal production contributes only 3.5% to the national industrial economy, it consumes the most industrial energy (20% of total), contributes 16% to the total industrial global warming potential (GWP), and ranks third in GHG emissions. The power and heat sector ranks first in GHG emissions and contributes one-third of the total industrial GWP, although it only consumes about 8% of total industrial energy and, like ferrous metal production, contributes 3.5% to the national economy. The ENE of the ferrous metal and power and heat sectors are only 8 and 2.1×10 US$/PJ, while the GEE for these two sectors are 9 and 4×10 US$/GgCO eq, respectively; these are nearly the lowest ENE and GEE values among all 39 industry sectors. Finally, we discuss the possibility of eco-efficiency improvement through a comparison with other countries.

关键词： eco-efficiency     greenhouse gas (GHG)     global warming potential (GWP)     industrial sectors     energy saving    

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End-use energy utilization efficiency of Nigerian residential sector

Fidelis I. ABAM,Olayinka S. OHUNAKIN,Bethrand N. NWANKWOJIKE,Ekwe B. EKWE

《能源前沿（英文）》 2014年 第8卷 第3期   页码 322-334 doi: 10.1007/s11708-014-0329-3

摘要： In this paper, the end-use efficiencies of the different energy carriers and the overall energy efficiency in the Nigerian residential sector (NRS) were estimated using energy and exergy analysis. The energy and exergy flows were considered from 2006 to 2011. The overall energy efficiency ranges from 19.15% in 2006 to 20.19% in 2011 with a mean of (19.96±0.23)% while the overall exergy efficiency ranges from 4.34% in 2006 to 4.40% in 2011 with a mean of (4.31±0.059)%. The energy and exergy efficiency margin was 15.58% with a marginal improvement of 0.07% and 0.02%, respectively when compared with previous results. The contribution of the energy carriers to the total energy and exergy inputs were 1.45% and 1.43% for electricity, 1.95% and 3% for fossil fuel and 96.6% and 95.57% for bio-fuel. The result shows that approximately 65% of the residence use wood and biomass for domestic cooking and heating, and only a fraction of the residence have access to electricity. LPG was found to be the most efficient while kerosene, charcoal, wood and other biomass the least in this order. Electricity utilization exergy efficiency is affected by vapor-compression air conditioning application apart from low potential energy applications. In addition, this paper has suggested alternatives in the end-use application and has demonstrated the relevance of exergy analysis in enhancing sustainable energy policies and management and improved integration techniques.

关键词： end-use     energy     exergy efficiency     residential sector     Nigeria    

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A valveless piezoelectric pump with novel flow path design of function of rectification to improve energyefficiency

《机械工程前沿（英文）》 2022年 第17卷 第3期 doi: 10.1007/s11465-022-0685-3

摘要： Existing valveless piezoelectric pumps are mostly based on the flow resistance mechanism to generate unidirectional fluid pumping, resulting in inefficient energy conversion because the majority of mechanical energy is consumed in terms of parasitic loss. In this paper, a novel tube structure composed of a Y-shaped tube and a ȹ-shaped tube was proposed considering theory of jet inertia and vortex dissipation for the first time to improve energy efficiency. After verifying its feasibility through the flow field simulation, the proposed tubes were integrated into a piezo-driven chamber, and a novel valveless piezoelectric pump with the function of rectification (NVPPFR) was reported. Unlike previous pumps, the reported pump directed the reflux fluid to another flow channel different from the pumping fluid, thus improving pumping efficiency. Then, mathematical modeling was established, including the kinetic analysis of vibrator, flow loss analysis of fluid, and pumping efficiency. Eventually, experiments were designed, and results showed that NVPPFR had the function of rectification and net pumping effect. The maximum flow rate reached 6.89 mL/min, and the pumping efficiency was up to 27%. The development of NVPPFR compensated for the inefficiency of traditional valveless piezoelectric pumps, broadening the application prospect in biomedicine and biology fields.

关键词： composite tube     valveless piezoelectric pump     rectification     energy efficiency    

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Energy efficiency and carbon dioxide emissions reduction opportunities in district heating source in

Gaofeng CHEN, Xuejing ZHENG, Lin CONG

《能源前沿（英文）》 2012年 第6卷 第3期   页码 285-295 doi: 10.1007/s11708-012-0197-7

摘要： Building a trading market can promote energy conservation provided that the trading method is determined. Energy consumption for heat supply is huge. Tianjin Municipal Government is planning to establish an energy efficiency trading platform for district heating taking into consideration the experience in carbon trading market and specific situation in Tianjin. This paper presented an in-depth analysis of the district heating industry in Tianjin municipality, and identified the potentials of energy saving and carbon dioxide emissions reduction. Since energy efficiency was closely related to different heating source technologies, baselines were determined for boiler plants and thermal power plants respectively. Three scenarios were discussed for baseline determination. 472 boiler plants were surveyed and operational data relating to energy consumption were collected. Through data analysis, 27 boiler plants which have reasonable recorded energy consumption values were chosen as samples. By analyzing the dataset and referring to the related standards, method of determining the baseline for district heating carbon market was established. Finxally, the baseline for boiler plant was determined to be 52.0 kgce/GJ, and that for thermal power plant was 43.0 kgce/GJ in 2011. Carbon abatement against the baselines above was calculated and considerable carbon dioxide emissions reduction could be achieved.

关键词： district heating     energy efficiency     baseline     carbon abatement    

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高效加工技术及其应用研究

艾兴

《中国工程科学》 2000年 第2卷 第11期   页码 40-51

摘要：

在机械加工领域，切削加工是应用最广泛的一种加工方法，其发展方向主要是研究髙速切削，对超硬材料加工，主要是发展磨削、超声和放电等高效复合加工技术。文章介绍对髙效切削加工和高效复合加工技术的理论研究和技术开发与应用及所取得的重要成果，主要包括高速切削基础理论、陶瓷刀具材料研究新体系和超硬材料断续磨、超声和电火花的复合加工理论与技术的研究开发。生产实际应用结果表明，高效加工技术可以大幅度提髙加工效率，改善加工表面质量，降低加工成本。

关键词： 高效加工技术     髙速切削     陶瓷刀具材料     断续磨-间瞭脉冲放电复合加工     超声-间隙脉冲放电复合加工    

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Research on Evaluating the Efficiency of the Project Financing of the Energy Service Company

Bao-zhen Zhang,Han-ding Guo,Cai-xia Yang,Lei Wang

《工程管理前沿（英文）》 2016年 第3卷 第3期   页码 252-257 doi: 10.15302/J-FEM-2016044

摘要： The financing efficiency evaluation of the ESCO (Energy Service Company) is an important approach to improve the operation efficiency of existing building energy-saving projects. To scientifically and reasonably evaluate the financing efficiency of the ESCO, this paper puts forward a combination evaluation model based on the method set. Firstly, the method set is composed of different methods that meet the demand of statistical coherence, and KENALL-W coefficient test of concordance is used to check up the coherence of the ranking results of the different methods. Secondly, mean, Borda and Copeland are used separately for calculating the combination evaluation results and the circular combination method is used to ensure the coherence of evaluation results. Finally, the combination evaluation model is used to evaluate the 10 ESCO business project financing benefits, and the effectiveness of the models is verified accordingly.

关键词： ESCO     project financing     financing efficiency     method set     combination evaluation    

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Energy efficiency of small buildings with smart cooling system in the summer

Yazdan DANESHVAR, Majid SABZEHPARVAR, Seyed Amir Hossein HASHEMI

《能源前沿（英文）》 2022年 第16卷 第4期   页码 651-660 doi: 10.1007/s11708-020-0699-7

摘要： In this paper, a novel cooling control strategy as part of the smart energy system that can balance thermal comfort against building energy consumption by using the sensing and machine programming technology was investigated. For this goal, a general form of a building was coupled by the smart cooling system (SCS) and the consumption of energy with thermal comfort cooling of persons simulated by using the EnergyPlus software and compared with similar buildings without SCS. At the beginning of the research, using the data from a survey in a randomly selected group of hundreds and by analyzing and verifying the results of the specific relationship between the different groups of people in the statistical society, the body mass index (BMI) and their thermal comfort temperature were obtained, and the sample building was modeled using the EnergyPlus software. The result show that if an intelligent ventilation system that can calculate the thermal comfort temperature was used in accordance with the BMI of persons, it can save up to 35% of the cooling load of the building yearly.

关键词： smart home     heating and cooling systems     saving energy     optimal consumption of energy    

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标题 作者 时间 类型 操作

Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

期刊论文

Coupling evaluation for material removal and thermal control on precision milling machine tools

期刊论文

Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

期刊论文

Energy neutrality potential of wastewater treatment plants: A novel evaluation framework integratingenergy efficiency and recovery

期刊论文

Field and laboratory experimental studies on hard-rock tunnel excavation based on disc cutter coupled with high-pressure waterjet

期刊论文

Regional characteristics of industrial energy efficiency in China: application of stochastic frontier

Tao HUANG,Akio ONISHI,Feng SHI,Masafumi MORISUGI,Mjo Lwin CHERRY

期刊论文

A Comprehensive Evaluation of Policy Effectiveness for Energy Efficiency in Existing Buildings

Xing Wei,Han-ding Guo

期刊论文

Achieving energy efficiency in government buildings through mandatory policy and program enforcement

Patrick X.W. ZOU, Morshed ALAM, Van Manh PHUNG, Dipika WAGLE, Rodney STEWART, Edoardo BERTONE, Oz SAHIN, Chris BUNTINE

期刊论文

Quantification of energy related industrial eco-efficiency of China

Jiansu MAO, Yanchun DU, Linyu XU, Yong ZENG

期刊论文

End-use energy utilization efficiency of Nigerian residential sector

Fidelis I. ABAM,Olayinka S. OHUNAKIN,Bethrand N. NWANKWOJIKE,Ekwe B. EKWE

期刊论文

A valveless piezoelectric pump with novel flow path design of function of rectification to improve energyefficiency

期刊论文

Energy efficiency and carbon dioxide emissions reduction opportunities in district heating source in

Gaofeng CHEN, Xuejing ZHENG, Lin CONG

期刊论文

高效加工技术及其应用研究

艾兴

期刊论文

Research on Evaluating the Efficiency of the Project Financing of the Energy Service Company

Bao-zhen Zhang,Han-ding Guo,Cai-xia Yang,Lei Wang

期刊论文

Energy efficiency of small buildings with smart cooling system in the summer

Yazdan DANESHVAR, Majid SABZEHPARVAR, Seyed Amir Hossein HASHEMI

期刊论文